Rotomoulding Machine Manufacturer, Suppliers, Exporters
Rotomoulding, also known as rotational moulding, is a plastics moulding technology which is ideal for making hollow articles. It is a casting technique but unlike most other plastics processes there is no pressure involved. Navdurga Engineers is one of the prominent Rotomoulding Machine Manufacturer, Suppliers and Exporters located in Ahmedabad, Gujarat, India, offering cutting-edge equipment for rotational plastic molding processes.
The Rotomoulding Machine Manufacturer range offered by us is fabricated using rugged construction, effective heating systems and precise mould rotation to facilitate consistent production. We act as reliable Rotomoulding Machine Suppliers offering rotomolding machines that are appropriate for the production of water tanks, containers, drums, bins, and hollow plastic items. The machinery offered by us can be customized according to production capacities, mould sizes and application purposes.
Navdurga Engineers also works as Rotomoulding Machine Exporters, supplying quality rotational moulding machinery to customers in domestic and international markets. With our technical expertise and pragmatic approach towards machine design, we emphasize on offering efficient, robust and user-friendly solutions. Our rotomoulding machinery enables our customers to enhance production efficiencies and consistency in their products.
Rotational Moulding Machine Manufacturer
Navdurga Engineers is a specialized rotational moulding machine manufacturer offering machinery for the production of seamless and hollow plastic products. Rotational moulding makes use of heating and rotation of the mould to create the distribution of polymer inside the internal surface of the mould, making it ideal for producing products in varying shapes, sizes, and walls.
Rotational moulding machine solutions by Navdurga Engineers are made available to plastic manufacturers in need of machines that ensure efficient handling of moulds as well as controlled production cycle. Machine configuration may differ depending on product dimension, weight of mould, number of moulds and required production capacity.
Rotational moulding is used in manufacturing products like water tanks, storage containers, industrial bins, drums, road barriers and various other large or hollow plastic products. The right type of machinery will help manufacturers manufacture such products according to their mould and material specifications.
Navdurga Engineers is a rotational moulding machine manufacturer which emphasizes on the strength of mechanical construction and machine operation. We offer machinery that is suited for manufacturers who have plans of setting up new rotational moulding manufacturing plant or those in need of machinery upgrade.
Bi Axial Rotomoulding Machine Manufacturer
Navdurga Engineers is one of the most renowned Bi Axial Rotomoulding Machine Manufacturer located in Ahmedabad, Gujarat, India, manufacturing machines used in rotational plastic moulding process. In Bi axial Rotomoulding Machine, moulds are rotated around two axes during the heating process to ensure proper distribution of plastic on the internal walls of moulds.
The two-axis rotation is an important aspect of rotational moulding because it ensures proper distribution of material while the polymer is melting inside the moulds. Our Bi Axial Rotomoulding Machines are ideal for manufacturers who want to manufacture various types of seamless hollow plastic products.
Selection of machine depends on various considerations like mould size, product size, weight of mould, production requirements, number of moulds etc. As Bi Axial Rotomoulding Machine Manufacturer, we supply suitable machine configurations depending on the type of application and manufacturing requirements.
We offer Bi Axial Rotomoulding Machine as a Bi Axial Rotomoulding Machine Manufacturer that is highly focused on practical engineering, strong construction and reliable machine movements. This machine can be used in various rotational moulding applications of tanks, containers, bins and other plastic products.
How It Works
In the entire process, A plastic material, normally in powder form is placed into a hollow mould, usually made from fabricated from mild steel or fabricated from stainless steel. The mould is closed and rotated on arms. The mould is then heated in an oven whilst rotating and the polymer gradually melts and ‘lays-up’ on the inside of the mould. Once the polymer powder has fully melted the mould is moved to a cooling station and cooled usually with air and sometimes a fine mist of water. As the mould cools the part solidifies. When the material has finally cooled sufficiently to release away from the mould surface. Arm moves to the unloading spot and the product is taken out of the mould & then again reloaded for the next cyclic process.
Meanwhile in four arm bi axial rotomoulding machine, cycle runs constantly. If one arm is in the oven for heating, second arm will be on the cooling station, third arm will be on the unloading spot and forth will be on loading spot. Graphically explained in the layout.
Model Range
Various Models Available, which are classified according production rates and mould mounting capacity.
Four Arm Bi Axial Rotomoulding Machines : NE/4A/5000, NE/4A1/5000, NE/4A/10,000
Three Arm Bi Axial Rotomoulding Machines : NE/3A/1000-2000-3000-5000 etc.
These machine models are customizable, where client can choose amount of arms (max 4) and mould mounting options according their requirements.
Production range
Maximum Production Capacity Upto 10,000 ltrs in a single time.
About Roto Project
Entire rotomoulding project available Machineries which can convert plastic waste into plastic Water tank or any hollow article. List of machineries are as mentioned below, Scrap Grinder Machine / Agglomerator Machine (To Convert plastic waste into small sized flakes) Automatic washing line ( To wash and dry plastic flakes / clean the dirt out of flakes) Mixture Machine ( To add pigments/masterbatch with\ the washed flakes for coloring purpose / To heat up the flakes for removal of all possible moisture out from the flakes) Extruder machine ( To produce granules out of the flakes / For coloring granules with the desired color) Pulverizer Machine (To make powder of the plastic granules for moulding purpose) Moulds (Different shape of moulds manufacturing capacity).
Salient Features
- Most efficient in fuel & energy consumption compared to other types of machines.
- Uniform heating of the mold with forced air circulation and smooth Bi-axial rotation produce finish product quality.
- Highest production due to lowest cycle time.
- Uniform distribution of material hence possible to produce article with lesser weight.
- Best compatibility in the market due to lowest production cost.
- Lowest rejection rate due to sound & proven technology.
- Energy efficient & environment friendly auto system Italian make burner.
- Flexibility to produce double & triple layer upto six layer tanks due uniform distribution of material.
- AC drives of reputed brands for all minor & major axis’s for accurate speed control.
- Powder coated electrical control panel with dust proof construction & with all switch gears.
- Control panel is equipped with AC drives, digital indicators, temperature controller, timer & advance automation circuit for entire process control & all necessary safety features.
- Auto reverse forward panel for minor axis’s.
Optional attachments
- Powder loader machine (to fill up the mould with less efforts with use of powder loader)
- HMI based control panel (advance touch screen control system with automation facilities)
- Lift (to travel quickly to the oven top for powder loading process) pneumatic spanner along air compressors (to open/close moulds easily),
| Model | Straight Arms | Offset Arms | Cycle Time | Straight arm Mould Mounting Capacity(Ltrs *nos) | Offset Arm Mould Mounting Capacity (ltrs*nos) | Production (Ltrs*nos) | Connecting Load (HP) |
|---|---|---|---|---|---|---|---|
| NE/3A/1000 | 3 | 0 | 45 | 500*4,750*2,1000*2 | – | 27,000 | 29 |
| NE/3A2000 | 2 | 1 | 45 | 500*4,750*2,1000*2.1500*2 | 2000*1 | 35,000 | 32 |
| NE/3A/3000 | 2 | 1 | 45 | 500*4,750*2,1000*2.1500*2 | 2000*1,3000*15000*1 | 40,000 | 32 |
| NE/4A/5000 | 3 | 1 | 45 | 500*4,750*2,1000*2.1500*2 | 2000*1,3000*1 5000*1 | 43,000 | 37 |
| NE/4A1/5000 | 3 | 1 | 45 | 500*4,750*2,1000*4.1500*2 | 3000*1,5000*1 | 59,000 | 45.5 |
| NE/4A/10000 | 3 | 1 | 45 | 500*4,750*2,1000*2.1500*2,2000*2 | 7500*1,10000*1 | 78,000 | 53 |
| Mentioned Production rates are for virgin material and considering the largest mould in the model segment | |||||||
Layout:
Popular Models:
2 Station:
